1220 Servo Single Station Thermoforming Machine
Product Details
1220 high-speed servo single-station thermoforming machine is compared with traditional hydraulic thermoforming machine. Although both are negative pressure forming, it uses more advanced servo motor technology compared with the old hydraulic technology, which can maintain the consistent quality of the product during the production process and save more than 30% energy. 1220 is the largest model among thin forming machines, so it is very suitable for some products that pursue speed and quality requirements but are relatively not very precise. In addition, it has the advantage of a large layout. For the production of some large-sized products, the number of mold cavities on its layout will be more, which is widely suitable for the production of food packaging, disposable containers, electronic trays and other products.
High Speed Servo Vacuum Blister Forming Machine · Introduction
>>This machine is mainly designed for the molding and stretching stability of PP, PET and other environmentally friendly materials. The upper and lower dies are driven at a constant speed by servo motors to ensure high-precision product stretching and molding.;
>>adopts servo drive and full computer PLC control. It has storage memory, correction function (accuracy 1mm) and film exit function to avoid waste of film. The feeding adopts automatic design.;
>>In order to match the forming of different materials, the vacuum displacement adopts the complementary design of double body and valve, which ensures the rapid forming of stretch and difficult products.;
>>In order to ensure the molding stability of products with different rules, the mold is equipped with upper mold, top mold repetition or multiple frequency modes to choose from.;
>>electric furnace adopts a closed horizontal reciprocating design, and the temperature control adopts constant pressure independent control. The heating is stable and the supplement is uniform, which can effectively solve the undesirable waste phenomena such as whitening and deformation of PET materials and save more than 40% of electricity.;
>>Increase the cooling device and rapid cold water spray, and is equipped with auxiliary demoulding spray function, so that it can speed up the production speed, and the efficiency is more than 40% faster than the traditional machine.
At the heart of the 1220 model lies its state-of-the-art servo control system, which guarantees precise control over heating, forming, and cutting processes. The fully digital interface allows operators to adjust parameters such as temperature, pressure, and cycle time with pinpoint accuracy. This eliminates material waste caused by overheating or misalignment and ensures uniform product thickness across every batch. The machine’s auto-calibration feature further enhances reliability, reducing downtime for manual adjustments.
Equipment parameters
| SWT-1220F | |||
| Forming method | Negative pressure forming | Mould size(max.) | 760*1220mm |
| Forming depth(max.) | 180mm | Sheet thickness | 0.16~20mm |
| Forming speed(max.) | 6~15time/min | Air pressure | 0.6~0.8Mpa |
| Sheet width(max.) | 490~750mm | Adaptive material | PET,PP,PS,HIPS,PVC,PLA..... |
| Power supply | AC 380V,50Hz Three-phase,Four-wire | Heating power | 39KW |
| Rated power | 55KW | Procedure | Forming（Single station） |
| Dimension | 10.5m*2.15m*2.8m(L*W*H) | Weight | 4.8T |
| Main Electrical Components | |||
| Servo pack | Inovance | ||
| Heater | ELSTEIN(Germany) | ||
| Temperature Control Module | TAISONG Temperature control(TAN WAI) | ||
| Solenoid Valve | CKD(Japan) | ||
| Solid State Relay | OMRON | ||
| Circuit Breaker | SCHNEIDER(France) | ||
| AC Contactor | SCHNEIDER(France) | ||
| Power Switch | SCHNEIDER(France) | ||
Robust Design for Durability and Flexibility
Built with heavy-duty steel frames and high-grade components, the 1220 thermoforming machine is designed to withstand 24/7 operation in challenging industrial environments. Its modular single-station configuration offers flexibility for small to medium-scale production runs, enabling quick mold changes and compatibility with diverse materials, including PP, PS, PET, and biodegradable plastics. The ergonomic design prioritizes operator safety, with integrated emergency stops and heat-resistant guards.
Equipment Features
01.
Fully Automatic feeding
Double material bar automatic mechanical loading roller device, roller diameter 1100mm, can bear a maximum weight of 500kg sheet coil
02.
One-to-one precise temperature control
Three-stage ceramic heating, one-to-one precise temperature control (temperature difference ±1°C), easy adjustment, fast heating and low energy consumption, intelligent automatic compensation control, effective energy saving of more than 30%
03.
Customization of cutting scheme
The 1220 single-station thermoforming machine has two models: traditional hydraulic and servo. Both use negative pressure forming, and side punching and flat punching can be customized to improve efficiency according to different products.
duction Capacity
As a leading manufacturer of thermoforming machines and sheet extrusion equipment, we have a strong technical team and excellent quality management system. With a factory covering [10000+ square meters], vertically integrated production lines, combined with advanced automation technology, superb craftsmanship and strict quality control, we provide high-performance machinery to customers around the world.
Back-end customization
Since the servo single-station thermoforming machine does not have a cutting station at the back end, the product that comes out is a whole mold. At this time, it is necessary to use a cutting device to punch a single product. Generally, the most cost-effective way is to use a cutter for punching, which is inefficient and labor-intensive. If you want to be more automatic, you can use a high-speed inline cutting machine. According to different products, you can customize side punching and flat punching to meet the purpose of fully automatic and efficient production.
Energy saving and money saving
The 1220 adopts a servo-driven mechanical structure, which significantly reduces power consumption while maintaining peak performance. The regenerative braking system recovers energy during deceleration and re-transmits it to the power supply. This innovative technology, combined with rapid heating and cooling cycles, can significantly reduce energy costs.
Humanized operation and maintenance
Thanks to the intuitive control system, the operation is simple and operators of all skill levels can quickly master the operation of the machine. Real-time diagnostics and predictive maintenance alerts minimize unexpected failures, while easily removable components simplify cleaning and parts replacement. The machine also supports remote monitoring through IoT connections, allowing technicians to troubleshoot and update software without having to visit the site.
Global Compliance and After-Sales Support
Our 1220 high-speed servo-driven thermoforming machine complies with international safety and quality standards, including CE, UL and ISO certifications. We provide comprehensive after-sales support, including a 1-year warranty, on-site training and 24/7 technical support. Customizable options are available, such as additional automation integration or specialized tooling to meet unique production requirements.
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